Okay so first, I’m blogging pretty much in real time as I learn these things. Based on known specs and some brainstormed ideas for shipping, we figured out this custom size box that the deck would fit snugly into, how much it’d cost to bulk order the thousand custom shipping boxes we’d need, and so on, you know, your run of the mill biz calculations for cost.
I’ll save you the in-between stuff and get right to the point. In the U.S., if I ship a package that’s under 13 ounces, I can use my own custom box and ship first class for around $5.50.
The moment it goes over 13 ounces, in fact, just 1 ounce more at 14 ounces, it starts at $8.20. So if your package is over 13 ounces, then you wouldn’t go first class anymore. Instead, you’d have to opt for flat rate priority mail.
My box was 1 pound and 1.6 ounces exactly. That’s roughly 18 ounces. Dammit. Way over for economical shipping in a custom box.
So then that means my “only” option is to go priority mail, flat rate. Next hurdle here we go.